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03 / Infrastructure

Disciplined Fabrication.

Single-source accountability from our manufacturing plant in Howrah. We maintain an unbroken chain of custody from raw MS sheet to the galvanized dispatched product.

Shearing & Punching
Phase 01

Shearing & Punching

Precision CNC punching and automated shearing ensuring dimension exactness as per IS 2062.

ID: IES-MFG-01
Bending
Phase 02

Bending

Hydraulic press brakes executing perfect 90° bends with zero sheet stress.

ID: IES-MFG-02
Welding
Phase 03

Welding

MIG welding stations ensuring high-strength rung-to-side-rail joints.

ID: IES-MFG-03
Grinding
Phase 04

Grinding

Spatter removal and edge smoothing for cable jacket protection.

ID: IES-MFG-04
Hot-Dip Galvanizing
Phase 05

Hot-Dip Galvanizing

In-house zinc bath achieving more than 86 micron thickness as per IS 2629/IS 4759.

ID: IES-MFG-05
Inspection
Phase 06

Inspection

Elcometer thickness testing, dimensional checks, and load deflection testing.

ID: IES-MFG-06

Pre-Dispatch Inspection

We welcome third-party and client pre-dispatch inspections (PDI). Our testing lab is equipped with calibrated tools for checking galvanization thickness, weld integrity, and dimensional tolerances.

Download Standard QAP
Finishing

In-House Finishing Capabilities

India Electricals Syndicate runs every protective finishing process under one roof in Howrah — hot-dip galvanizing, powder coating, electroplating, anodizing and multi-coat painting. Single-source accountability means the coating spec is controlled, inspected and certified by the same works that fabricates the steel, with no outsourced finishing in the chain.

Hot-Dip Galvanizing

86 µm standard · 100 µm+ heavy-duty

In-house hot-dip galvanizing to IS:2629 and ASTM A123 — a metallurgically bonded zinc coating applied at 86 micron for general service and 100 micron and above for coastal, buried and aggressive industrial environments. Every batch is thickness-tested and certified before dispatch.

Powder Coating

Polyester / epoxy · 60–80 µm · RAL shades

Electrostatic powder coating in polyester and epoxy systems, oven-cured to a uniform 60–80 micron film in any RAL shade. UV-stable and abrasion-resistant — specified for architectural, panel-room and indoor cable management where finish and colour matter.

Electroplating

Zinc / nickel · bright & yellow passivation

Zinc and nickel electroplating for fasteners, clamps and small precision components, with bright or yellow chromate passivation to IS:1573. Delivers close-tolerance corrosion protection where a thick galvanized layer is not suitable.

Anodizing

Aluminium · 15–25 µm anodic layer

Aluminium anodizing for solar mounting rails, module clamps and architectural members — a 15–25 micron hard anodic oxide layer that resists corrosion, abrasion and weathering through the full plant design life.

Painting

Zinc-rich primer + epoxy / PU top coat

Surface preparation by shot blasting to SA 2.5, followed by a zinc-rich primer and an epoxy or polyurethane top coat applied to a specified dry film thickness. Multi-coat systems engineered for refinery, offshore and chemical-plant exposure.

One works. Every finish.

Manufactured and finished in Howrah since 1972 — galvanizing thickness, coating DFT, weld and dimensional reports issued together against your project specification.

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